
Operating InstructionsBedienungsanleitung Manuel d‘utilisationType 8640AirLINEModular valve terminal
10General information4. GENERAL INFORMATION4.1. Contact addressesGermanyBürkert Fluid Control Systems Sales Center Christian-Bürkert-Str. 13-17 D-74
100Electrical base module output19.2. Valve outputsFigure 67: Electrical base module for valve outputsNOTE! The electrical base modules contain the
101Electrical base module output19.3. Valve outputs with manual / automatic switchingUsing this module, the connected valves can be switched to manua
102Electrical base module output19.3.2. Switching functions of the electrical base module with manual / automatic switching.Switch valve 1 A Autom
103Electrical base module output19.4. Valve outputs with external switch-offNominal voltage U N 24 VFigure 70: Valve outputs with external switch-of
104Electrical base module input20. ELECTRICAL BASE MODULE INPUT20.1. Terminal inputs for repeaters (initiators)Figure 71: Electrical base module fo
105Electrical base module input20.2. Plug inputs (M8 circular plugs) for repeaters (initiators)Electrical base module for repeater inputs (initiators
106Pneumatic base module21. PNEUMATIC BASE MODULE21.1. General descriptionThe pneumatic base module features the working connections for the followi
107Pneumatic base moduleNon-return valve for the vent connectionsAs certain applications require a functionality with non-return valves, there are als
108Pneumatic base moduleProcedure when replacing a valveCAUTION!• Only one valve may be removed at the same time.• During removal, observe that only
109Valves22. VALVES22.1. General descriptionAutomation systems are being used increasingly in all areas in which open and closed loop tasks are to b
11Product description5. PRODUCT DESCRIPTION5.1. Application areaThe valve terminal type 8640 is intended for use in an industrial environment. The v
110ValvesValve Operating principle Operation Width Type3/2-way C (NC) Internal control air 16 6526D (NO)C (NC) Control assist air (External)D (NO)C -
111ValvesValve switching timeTONTOFFtFigure 78: Valve switching timeIf the valve is switched on for longer than 3 seconds, there are no restrictions
112Installation of AirLINE Quick23. INSTALLATION OF AIRLINE QUICK23.1. Safety instructionsDANGER!Risk of injury from high pressure in the equipment!
113Installation of AirLINE Quick23.2. Installation on standard railDANGER!Risk of electric shock!• Before reaching into the device or the equipment,
114Installation of AirLINE Quick → Place the valve terminal in the control cabinet on the prepared notch.Valve terminal Type 8640AirLINE Quick adapte
115Installation of AirLINE Quick23.4. Dimensions of the flange images for AirLINE QuickInside wall control cabinetSpace requirements reinforcing fram
116Installation of AirLINE Quick23.4.1. Assignment of the pneumatic connections for AirLINE QuickPneumatic ConnectionValve output AirLINE QuickValve
117Packaging, Transport24. PACKAGING, TRANSPORTNOTE! Transport damages!Inadequately protected equipment may be damaged during transport.• During tra
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12Product description5.3. Structure of the systemEach valve terminal is configured according to customer requirements. To ensure optimal performance
13Technical data6. TECHNICAL DATA6.1. Operating conditionsAmbient temperature: 0 ... +50 °CStorage temperature: -20 ... +60 °CNominal op
146.4. General technical data6.4.1. Add-on dimension 11 mmAdd-on dimension 11 mmOperating principle ValveC/D (3/2-way) Type 65242xC (2x3/2-way) Typ
15Modules for conventional electrical connection technology 7. MODULES FOR CONVENTIONAL ELECTRICAL CONNECTION TECHNOLOGY7.4.1. Collective socket mod
16AccessoriesD-SUB plug 25-pin IP54 5 m cable Id.-No. 917 494D-SUB plug 25-pin IP54 10 m cable Id.-No. 917 495Colour code for D-SUB cableThe wires are
17Modules for conventional electrical connection technology AccessoriesD-SUB plug 44-pin IP54 5 m cable Id.-No. 917 496 D-SUB plug 44-pin IP54 10 m ca
18Field bus module PROFIBUS DP/V18. FIELD BUS MODULE PROFIBUS DP/V18.1. PROFIBUS DP/V1, IP20 - overviewPower SupplyLED Status DisplayField bus conne
19Field bus module PROFIBUS DP/V1NOTE! To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (functional earth) to earth potenti
We reserve the right to make technical changes without notice.Technische Änderungen vorbehalten.Sous réserve de modifications techniques.© Bürkert Wer
20Field bus module PROFIBUS DP/V18.2. PROFIBUS DP/V1, IP54 - overviewPower SupplyFunctional earthField bus connectionDIP SwitchesLED Status DisplayFi
21Field bus module PROFIBUS DP/V18.2.2. IP54 field bus connectionThe M12 plug-in system is used for an IP54 protection class field bus connection. To
22Field bus module PROFIBUS DP/V18.4. LED status displayBUS_FAULT (BF)FAILURE_NUMBER (FN)U_LOGIK_OK (Ul)BUS_OK (BO)FAILURE_SELECT (FS)U_TREIBER_OK (U
23Field bus module PROFIBUS DP/V18.4.1. Errors and warnings displayed via FN (Failure Number) and FS (Failure Select) LEDsThe following table contain
249. CONFIGURATION AND PARAMETER SETTINGS FOR PROFIBUS DPThe purpose of the bus system is to enable rapid connection of the decentralized periphery (
25Configuration and parameter settings for PROFIBUS DP9.2. Start-UpSetting the PROFIBUS address via DIP switchDIP SwitchesAre extension terminals (R
269.2.1. Parameterization without extension terminal (hex parameter / User_Prm_Data)The default value for the parameterization is:• Extension termi
27Configuration and parameter settings for PROFIBUS DP9.2.2. Configuration of the valve terminal without extension terminalsThe settings of the desi
28Example 1 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs)• PROFIBUS-DP address 4• The valves 1-16 are assigned to outputs (PAA
29Configuration and parameter settings for PROFIBUS DPExample 2 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs)• PROFIBUS-DP add
3 Table of ConTenTs1. OPERATING INSTRUCTIONS ...
30Example 3 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs)• PROFIBUS-DP address 6• The valves 1-16 are assigned to outputs (PAA
31Configuration and parameter settings for PROFIBUS DPExample 4 - valve terminal with 16 valves (outputs) and 32 repeaters (inputs), every second rep
329.2.3. Parameterization of the valve terminal with extension terminal - bytewise composition of the inputs and outputsThe default value for the par
33Configuration and parameter settings for PROFIBUS DPExamples:Hex Decimal Description 10 016 1 byte input; consistency via byte11 017 2 bytes input;
34Example 5 - main terminal and 3 extension terminals Main terminal with 8 valves (outputs) and 16 repeaters (inputs)• PROFIBUS-DP address 8• The va
35Configuration and parameter settings for PROFIBUS DPExtension terminal 2 with 8 valves (outputs) and 16 repeaters (inputs)• Address 2 (extension t
36Allocation of inputs and outputs to control process imageMain terminalExtension terminal 0Extension terminal 1Extension terminal 2Figure 18: Alloca
37Configuration and parameter settings for PROFIBUS DP9.2.5. Parameterization (Hex parameter* / User_Prm_Data**) of the valve terminal with extensio
38The following settings are permitted in the parameter telegram:Byte No. Description8 (0) DPV1_Status_19 (1) DPV1_Status_210 (2) DPV1_Status_311 (3)
39Configuration and parameter settings for PROFIBUS DP9.2.6. Configuration of the valve terminal with extension terminal - bitwise composition of th
4 10. BUS MODULE RIO SLAVE (RIO/VA) ...
40Example 6 - main terminal with 3 extension terminals Main terminal with 3 valves (outputs) and 3 repeaters (inputs), every second repeat signal not
41Configuration and parameter settings for PROFIBUS DPByte No. 11 (3) 12 (4) 13 (5) 14 (6) 15 (7) 16 (8) 17 (9) 18 (10) 19 (11)Value (HEX)73 03 03 00
429.3. Mode inputsWith the help of the input modes the inputs (repeaters) can be assigned diversely in the process image of the outputs (PAE). The mo
43Configuration and parameter settings for PROFIBUS DP9.3.3. Halved inputs modeIn halved inputs mode every second input is skipped. Only the inputs
44The following identifiers are allowed:Hex Decimal Description10 016 1 byte input; consistency via byte11 017 2 bytes input; consistency via byte12 0
45Ext_Diag_Data (device-related diagnosis 10 or 14 bytes)7 (6) Header byte (Length of the device-related diagnosis 10 or 14 bytes)Diagnosis of the mai
46Bus Module Rio Slave (RIO/VA)10. BUS MODULE RIO SLAVE (RIO/VA)The bus module RIO slave (internal bus extension via CAN bus) requires a valve termin
47Bus Module Rio Slave (RIO/VA)10.1. Power supply (Power) RIO slaveThe 4-pole plug-in connector for the power supply is configured as follows:Electr
48Bus Module Rio Slave (RIO/VA)10.3. LED Status DisplayBUS_FAULT (BF)FAILURE_NUMBER (FN)U_LOGIK_OK (Ul)BUS_OK (BO)FAILURE_SELECT (FS)U_TREIBER_OK (U
49Bus Module Rio Slave (RIO/VA)10.3.3. Output voltage not availableLED Status DescriptionU0 FS FNOFF FS and FN indicate fault type 4 and failure num
5 17. CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET/IP ...9117.1. Addressing ...
50Bus Module Rio Slave (RIO/VA)Normal modeIn normal mode all outputs are read in from right to left.Extension module inputs16 15 14 13 12 11 10 9 8 7
51Bus Module Rio Slave (RIO/VA)Halved inputs modeIn halved inputs mode every second input is skipped. Only the inputs 1, 3, 5, ... are transmitted, so
52FELDBUS module DeviceNet11. FELDBUS MODULE DEVICENETThe DeviceNet is a field bus system which is based on the CAN protocol (Controller Area Network
53FELDBUS module DeviceNetPin 2 of the power supply must be supplied with a 4 A medium time-lag fuse; Pin 4 with 1 A.NOTE! To ensure electromagnetic c
54FELDBUS module DeviceNet11.2. DeviceNet, IP54 - overviewPower SupplyFunctional earthField bus connectionDIP SwitchesLED Status DisplayFigure 33: O
55FELDBUS module DeviceNet11.2.2. IP54 field bus connectionFor the field bus connection the 5-pole M12 Micro-Style plug-in connector (plug) as specif
56FELDBUS module DeviceNet11.3.1. Field bus module address: DIP switches 1 to 6The address of the field bus module can be set on DIP switches 1 ... 6
57FELDBUS module DeviceNetState of bus status LEDsLED Device state Explanation Troubleshootingnot lit up no voltage / offlineDevice is not supplied wi
58FELDBUS module DeviceNet11.5. Applications objectObject Class Instance Attribute Access Length (byte)Range Default Brief descriptionAssembly 4 1 3
59Configuration and parameter settings for DeviceNet12. CONFIGURATION AND PARAMETER SETTINGS FOR DEVICENET12.1. Configuration of process dataTo tra
6Operating instructions1. OPERATING INSTRUCTIONSThe operating instructions describe the entire life cycle of the device. Keep these instructions in a
60Configuration and parameter settings for DeviceNet12.3. Mode inputsWith the help of the input modes the inputs (repeaters) can be assigned diverse
6112.3.3. Halved inputs modeIn halved inputs mode every second input is skipped. Only the inputs 1, 3, 5, ... are transmitted, so for 32 physically e
62FELDBUS module CANopen13. FELDBUS MODULE CANOPEN13.1. CANopen, IP20 - overviewLED Status DisplayFunctional earthPower SupplyField bus connectionDI
63FELDBUS module CANopen13.1.2. IP20 field bus connectionFor connecting the field bus a 9-pole D-SUB connection is used with the following pin assign
64FELDBUS module CANopen13.2.1. Power supply IP54The 4-pole circular plug-in connector for the power supply is configured as follows:Electronics Inpu
65FELDBUS module CANopen13.2.3. IP54 terminating circuitWhen installing a CANopen system, ensure that the terminating circuit of the data lines is co
66FELDBUS module CANopen13.4. LED status displayBUS_ERROR (BF)FAILURE_NUMBER (FN)U_LOGIK_OK (Ul)BUS_RUN (BO)FAILURE_SELECT (FS)U_TREIBER_OK (U0)Figur
67FELDBUS module CANopenCANopen ERROR LEDCAN ERROR LED Device state Description Remedial actionOFF Not an error Device operationalSingle flashWarning
6814. CONFIGURATION AND PARAMETER SETTINGS FOR CANOPEN14.1. Description of the CANopen field bus nodeThe valve terminal is a 'Pre-defined Devic
69Configuration and parameter settings for CANopen1200 0-3 1 st Server SDO parameter x (x)1400 0-2 1 st receive PDO parameter x (x)1600 0-3 1 st rece
7Authorized use2. AUTHORIZED USEUse of the valve terminal type 8640 for purposes other than those for which it is intended may rep-resent a hazard to
70Object 100A hex Manufacturer software version Manufacturer's software versionObject 100C hex Guard time Guard time value in ms. Yields
71Object 1600 hex Receive PDO mapping Mapping of the first Receive PDO.Sub-Index Table of Contents Default Accessread write00 hex Number of mapp
72Sub-Index Table of Contents Default Accessread write00 hex Number of object entries (here 4: 01 hex - 04 hex)x -01 hex State of the first group of
7314.5.2. Shifted inputs mode In shifted inputs mode the first 16 inputs are placed alternatingly in byte 0 and byte 1 of the transmission log. The s
7414.6. OutputsObject 6200 hex Write state 8 Outputs Lines Places the outputs in groups of 8 each.Sub-Index Table of Contents Default Accessrea
7514.7. Example for start-upCANopen command sequence to put the Type 8640 valve terminal into 'Operational State', set outputs and read in
76• Reset nodes MASTER Identifier = 0 Length = 2 Data = 81, 00, xx, xx, xx, xx, xx, xxThis command resets the node to the 'System Init' s
77Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15. FIELD BUS MODULES PROFINET IO, ETHERNET/IP AND MODBUS TCP15.1. PROFINET IO, EtherNet/
78Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCPNOTE! To ensure electromagnetic compatibility (EMC) connect the screw terminal FE (function
79Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.2. LED status displayBUS_FAULT (BF)FAILURE_NUMBER (FN)U_LOGIK_OK (Ul)BUS_OK (BO)FAILURE
8Basic safety instructions3. BASIC SAFETY INSTRUCTIONSThese safety instructions do not make allowance for any:• Contingencies and events which may a
80Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.2.1. Errors and warnings displayed via FN (Failure Number) and FS (Failure Select) LEDs
81Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.3. Mode inputsWith the help of the input modes the inputs (repeaters) can be assigned d
82Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.3.3. Halved inputs modeIn halved inputs mode every second input is skipped. Only the in
83Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.5. Fault Action and Fault ValueThese settings define the state the valves are to assume
84Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.6.2. Access to the Web server → To connect to the EtherNet slave open a Web browser. →
85Field bus modules PROFINET IO, EtherNet/IP and MODBUS TCP15.6.3. Device configurationYou need to log in to change the device name or IP address. →
86Configuration and parameter settings for Profinet IO16. CONFIGURATION AND PARAMETER SETTINGS FOR PROFINET IO16.1. Hardware configuration by GSDML
87Configuration and parameter settings for Profinet IOThe main terminal is assigned to the first 7 slots with 3 output modules (slots 1–3) and 4 inpu
88Configuration and parameter settings for Profinet IOIf the RIO node does not need all 7 slots because its configuration is lower (e.g. 16 valves an
89Configuration and parameter settings for Profinet IO16.2. Parameter settings for the PROFINET IO slaveThe parameters for the PROFINET IO slave can
9Basic safety instructionsNOTE! Prevent a pressure drop!To prevent a pressure drop, design the system pressure supply with the largest possible volume
90Configuration and parameter settings for Profinet IO16.2.2. Parameter setting by acyclic object accessThe following table lists the data for the a
91Configuration and parameter settings for EtherNet/IP17. CONFIGURATION AND PARAMETER SETTINGS FOR ETHERNET/IPThe data exchange between the EtherNet
92Configuration and parameter settings for EtherNet/IPInstance:A specific characteristic of an object is described as an instance. The designations “
93Configuration and parameter settings for EtherNet/IP17.4. Configuration of process dataTo transmit process data via an I/O connection, there is on
94Configuration and parameter settings for EtherNet/IP17.5. Applications objectThe valve terminal parameters can be set via the following objects:Ob
95Configuration and parameter settings for Modbus TCP18. CONFIGURATION AND PARAMETER SETTINGS FOR MODBUS TCP18.1. Modbus application protocolThe ap
96Configuration and parameter settings for Modbus TCPIn addition to the "Read Discrete Input" service, Modbus defines a large number of oth
97Configuration and parameter settings for Modbus TCP18.5. 8640 objects18.5.1. ValvesMethod Data type Service Code Access Bit-wise Outputs/Coi
98Configuration and parameter settings for Modbus TCPAccess word-wise (only 1 byte is valid):Each access addresses 8 inputs. This results in an addre
99Electrical base module output19. ELECTRICAL BASE MODULE OUTPUT19.1. Collective socketFigure 66: Collective socketElectrical base module collectiv
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